High Performance Single Effect Absorption Chiller
50 to 1700 Tons

Importance of Absorption Chillers

New laws about limitation in using chlorofluorocarbon refrigerants (CFC) which has an important role, in ozone depletion and global warming, the present laws in utilization with high efficiency in utilizing from electric energy, a tightening electricity supply and dramatic increases in electrical energy and demand cost... These complex issues challenge today’s HVAC system designer alternatives to traditional compression refrigeration chillers.

One such alternative is the absorption chiller. Absorption chillers are heated by steam or hot water and/or direct gas fired which includes the main consuming (energy) and by considering its cycle creates cooling. There, against the traditional compression refrigeration chillers needs low quantity of electric energy. Cycle working fluid of absorption chillers does not create damage to environment and atmosphere of the earth.

Capabilities mentioned for absorption chillers are main reason for the base of research work and manufacturing in Naghashian factory (NF). NF working in manufacturing HVAC systems in Iran for more than 40 years, has taken required action to perform necessary calculations and manufacturing absorption chillers of Lithium Bromide and water (LiBr+H2O) type with single shell form for the last one year. Therefore, this factory has changed in to a big supermarket in the field of HVAC.

Base of designing the absorption chillers in this factory is performed by computer software and designed in such a manner similar to absorption chillers and requires low dimension (volume) at the location. To be noted that against each partial and total part used in the system is together with continuous analysis and test. Meanwhile, this factory is succeeded to establish an operational line for the test of one of the chillers manufactured in this factory. Results obtained by this test resulted to correction and development of computer software and therefore, by designing single stage hot water and/or steam fired absorption chillers from 50 to 1700 tons cooling capacity is presented in the local and foreign markets.

Cycle of Absorption Chillers

Cycle of absorption chiller from pure water is used as a refrigerant and from heat as an input energy and creates chilled water for comfort or process applications. In the cycle of absorption chiller steam or hot water, and/or any other heating source as an input energy, resulted to separation of water vapor from the dilute solution of LiBr+H2O in the chiller generator. The water vapor produced is drawn through the condenser, where it gives up heat to the cooling tower water and through the absorption process, cools the system circulating water. This process is illustrated in the flow diagram below. The thermal efficiency of components of cycle and quantity of dilute solution in circulation in absorber is considered in such a manner that resulted to improvement and optimization of cycle of single stage absorption chiller and in addition increase in coefficient of performance up to 0.75, has saved the cycle from the, critical condition resulted to probable increase in the crystallization of solution in the output of the cycle heat exchanger unit.

General and Standard Specification

All The components of absorption chillers are manufactured in NF as per necessary international standards. All NF single-stage absorption chillers are fully assembled together with necessary leak tests in the factory and ship in one piece. Pumps used in the unit of types of low NPSH required and without mechanical sealing, and prepared by accredited international companies. In chillers with low cooling capacity two pumps are used, one is for refrigerant line and another for weak solution line and one liquid jet pump which has designed and produced in NF, is used in intermediate solution line. Whereas in chillers with high cooling capacity three pumps are used: LiBr+H2O used in these chillers for controlling corrosion and increasing absorption process speed in cycle is together with standardize additives, and in the factory after complete discharge of the absorption chillers are charged to them.

Controlling Specification

The chillers are designed in such a form that the absorption process in them, not to face with the difficulty of crystal and resulted to their correct operation in the condition of full loads and/or partial loads. System resulted to anti-crystallization of solution in the cycle, operates automatically. This system is designed in such a manner that immediately after the occurrence of difficulty in cycle which resulted to crystallization of solution, dilutes the solution automatically by the refrigerant in cycle. In this case the crystallization of solution continues immediately will shut down the machine.

Working Limits Specification

These types of chillers are designed in such a manner that able to use the steam up to the pressure of 14[psig] and/or hot water up to the temperature of 270[F], produces chilled water within the temperature of 40[F] to 50[F], and to operate up to the minimum temperature of 55[F] for water in the circulation of cooling tower in a suitable condition. Meanwhile, it is possible to have suitable operation with energy even with low quality. Therefore, it has obtained special importance for the application of energy saving like, reuse, of waste energy and cogeneration in power plants and similar cases.

Obligations of Naghashian Factory

NF is providing two years guarantee and period of minimum ten years of after-sale service and any of other necessary obligation for the confidence of its customers.


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